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Bodywork Without Welding

I was working on my very rusty 2003 Honda Pilot when I found a big hole in one of the inner rear panels. The location of the hole meant I wasn’t going to be able to use my welder for the fix. So I tried this alternative method of attaching metal patches and it worked great.

I hope you’re able to use this information to fix your own vehicle. It’s really not that difficult, and it can be fun.

Be sure to check the links below for other videos about this Pilot project #ETCGHackHawk

Thanks for watching!

#ETCGVideo #ETCGHackHawk #Bodywork

My Patreon Account: https://www.patreon.com/EricTheCarGuy

The best place for answers to your automotive questions: http://www.ericthecarguy.com

Check out my ETCG1 channel: https://www.youtube.com/user/ETCG1?sub_confirmation=1

Tools (some are affiliate links)

Prep Spray: https://amzn.to/3F9gkqT

Wire Brush: https://www.jbtools.com/gearwrench-2310d-curved-handle-wire-scratch-brush/

Eastwood Rust Encapsulator: https://www.eastwood.com/eastwood-rust-encapsulator-plus-pint.html

Eastwood Internal Frame Coating: https://www.eastwood.com/eastwood-internal-frame-coating-14oz-aerosol.html

Eastwood Chassis Black Paint: https://www.eastwood.com/ew-extreme-chassis-black-primer-aerosol-14-oz.html

Magnet Holders: https://amzn.to/3ud0QgD

Plasma Cutter: https://www.longevity-inc.com/forcecut-40d

Tin Snips: https://www.jbtools.com/k-tool-international-kti72380-8-tin-snips-straight-cut/

Body Saw: https://www.jbtools.com/astro-pneumatic-930-air-saber-saw-with-5-piece-blade-set/

Body Sealer 29372: https://amzn.to/3utltFB

Calk Gun: https://amzn.to/3m7OBOK

3M Metal Bonding Compound: https://amzn.to/2Ye6EuH

3M Metal Bonding Compound Tool: https://amzn.to/3ihLMcM

3M Metal Bonding Mixing Nozzle: https://amzn.to/3AXIIdc

Related Videos

Easy Rust Repair the ‘Hack’ Way: https://www.youtube.com/watch?v=Kw5CNQJJkaA&t=61s

Hack Bodywork Years After Repair: https://www.youtube.com/watch?v=r330NcWfWj0&t=1s

2003 Honda Pilot Inspection This Thing Needs Help: https://youtu.be/11nl6FCkr-s

How To Repair Structural Rust Damage: https://youtu.be/wou4sk8Xt9k

How To Save Your Vehicle From Rust: https://www.youtube.com/watch?v=djuSxYI6UbE&t=2s

Fixing Up My Brothers Rusty Element: https://www.youtube.com/watch?v=RsjQWRteNt0

Fabricating Exhaust Parts: https://www.youtube.com/watch?v=legLIPEuCfw&t=1s

I Hate SUV’s: https://www.youtube.com/watch?v=AqTgv2RSC7I

Fixing it Forward Playlist: https://www.youtube.com/watch?v=FfBnTwpEBu0&list=PLSzhQ6St-ov1b4BFvZbRMV4Xs_rZlBItj

Type R Playlist: https://www.youtube.com/watch?v=_OfMvfFSztM&list=PLSzhQ6St-ov0sJT52tXnm59Vbk1wCvhGd

Dads Truck Series: https://www.youtube.com/watch?v=kCepnacqRuI&list=PLSzhQ6St-ov1g_GML2aVq6EN-_ShJ9G2o

The Fairmont Project: https://www.youtube.com/watch?v=L22GsHQi7tU&list=PLSzhQ6St-ov2nxWVKCeU14Vt7JJ_QSZvs

**Answers to your automotive questions found here: http://www.ericthecarguy.com/faq

Social Network Links

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Wanna see more stuff like this from ETCG? Information on Premium Membership: https://www.ericthecarguy.com/premium-content-streaming-etcg-content

Stay Dirty

ETCG

Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result.  Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy®.

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